Automatic High Speed Inserting Machine for PCB Production Line

High Speed Inserting Machine for PCB Production Line

  • Made by GDK, China.

Feature:

* Mechanical PCB fixing+ visual positioning Mark points,high precision;
* Fastjob-changing,fast speed, and various components handling.
* Flexible and independent Feeder is versatile and easy to replace.
* It can automatically supply 4 kinds of packaging components for bulk,tape,tube and pallet.
* According to different customers,we can formulate different solutions to satisfy different customers’requirements.

Contact

Category:
Video Player

FEATURE:

* Mechanical PCB fixing+ visual positioning Mark points,high precision;

* Fastjob-changing,fast speed, and various components handling.

* Flexible and independent Feeder is versatile and easy to replace.

* It can automatically supply 4 kinds of packaging components for bulk,tape,tube and pallet.

* According to different customers,we can formulate different solutions to satisfy different customers’requirements.

1. The odd-shaped electronic component inserting machine completes the automation of the traditional inserting through visual mark points,robots. and automatic feeding mechanisms. The high insertion productivity and auality improve the reliability of component inserting,increase work efficiency,save labor cost, and improve the competitive-ness of customers.

2. Visual auto positioning PCB coordinates

3. The front end of the camera identification positioning pin realizes automatic compensation of pin offset, and the distortion of the pin exceeds the set value automatically to dump components,so as to ensure the accuracy of insertion.

4. It has a optional function to change component pin shape for reducing dumping rate.

5. The frameis made of castiron,and after along time aging treatment,to ensure the life of the equipment and ensure stable accuracy.

6. The head adopts a hanging design, and the whole machine adopts two-sided feeding, which greatly saves space.

1. Two vacuum pneumatic clamping jaw

Two vacuum pneumatic clamping jaw can be 360° rotated and insert. Inserting Angle is not limited. With a unique head design,it can pick up components simultaneously and save pick-up time.

2. Four vacuum pneumatic clamping jaw

Four vacuum pneumatic clamping jaw can be 360° rotated and insert.Inserting Angle is not limited. With aunique head design,it can pick up components simultaneously and save pick-up time.

3. Eight vacuum pneumatic clamping jaw

Eight vacuum pneumatic clamping jaw can be 360 rotated and insert.Inserting Angle is not limited. With a unique head design,it can pick up components simultaneously and save pick-up time.

Technical Parameters:

Items E200 E410 E800
Insertion speed 0.6S/PCS (Gripper) 0.5S/1S PCS(Gripper) 0.55S/PCS (Gripper)
0.6S/PCS (Vacuum) 0.5S/0.9S PCS (Vacuum) 0.55S/PCS (Vacuum)
Insertion accuracy ± 0.03mm ± 0.03mm ± 0.03mm
Component size 3mm-40mm 3mm-40mm 3mm-40mm
Component height 30mm 35mm/55mm (option) 35mm/55mm (option)
Gripper changeable option option option
Insertion direction 0-360° 0-360° 0-360°
PCB size Max 50mm*350mm Max 50mm*350mm Max 50mm*350mm
PCB Thickness 0.8-5.0mm 0.8-5.0mm 0.8-5.0mm
PCB weight Max 5kg Max 5kg Max 5kg
Rail height 900mm±20 900mm±20 900mm ±20
Insertion component Connector, outlet port, switch button, capacitor, transformer, chip Connector, outlet port, switch button, capacitor, transformer, chip outlet port, switch button, capacitor, transformer, chip
Feeder type Bulk, Tape, Tube, Tray and Auto-Tray Feeder Bulk, Tape, Tube, Tray and Auto-Tray Feeder Bulk, Tape, Tube, Tray and Auto-Tray Feeder
Insertion number 2 4 8
Machine dimension (L*W*H) 1400*1600mm,1660mm 1400,1500mm*1600mm 1400*1600mm*1600mm
Machine weight 1600KG 1600KG/1500KG 1500KG
Power supply 220VAC (single phase) 50HZ 220VAC (single phase) 50HZ 220VAC (single phase) 50HZ
Apparent power 4KVA 4KVA 4KVA
Operation air pressure 0.5±0.05MPa 0.5±0.05MPa 0.5±0.05MPa
Airconsumption 30 l/min 70 60 l/min 70 l/min
Operation temperature 5-30°C 5-30°C 5-30°C
Machine noise 70dB 70dB 70dB
Upload file format TXT TXT TXT

  Tape feeder Stick Feeder Auto-tray Feeder Bowl Feeder
  Radial Axial      
E410 10 5 10 1 4
E800 20 10 20 2 8
E200 4 2 2 1 4